Automation Solutions for Food Production
Industries with large production volumes, such as food and beverage, are areas where profit margins per unit are low. Against this, the standards of requirements for food safety are constantly rising. With a heavy focus on the latest IT and Automation technologies such as Industry 4.0 and digitalization, Microcosmos helps you increase the efficiency and flexibility of your production equipment.
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Microcosmos specializes in Food - Beverage process systems and software. By developing similar technologies with the world's leading companies in these areas, and sometimes adding new units to the systems established by these companies, it has helped the existing facilities to grow. All of the solutions he has developed are the results of the experience gained in long-term projects and his passion to always create more advanced systems.
Pasteurizer
Our fully automatic and traceable Pasteurizer solutions guarantee to always provide the same added value to your products. As Microcosmos, our focus points in our Pasteurizer applications are safety, energy efficiency and traceability. We have set some standards to ensure that every drop of product is properly heat treated.
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All our Pasteurizer applications have,
- Recipe management
- Detailed production reports
- CIP reports
- Graphical data recording and monitoring
Cream Standardizer
The most important process that determines profitability in dairy products is undoubtedly the standardization of the fat ratio. Contrary to traditional separation and recombination methods in the tank, the cream standardizer brings the fat ratio of milk and cream to the desired values just before the pasteurization process, thanks to density and flow meters. In standardizer applications, since the oil ratios are calculated indirectly without being measured, choosing the right equipment and the presence of software with appropriate algorithms are very important. It performs the standardization process with high precision with a smart software that can learn, which Microcosmos has created with its experience gained from previous applications and R&D studies in this field. In addition, the recipe system and the graphical data recording system are fundamental to all standardizer applications.
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CIP Unit
CIP (Cleaning In Place), which means on-site cleaning in the food industry, is at least as important as production. The fact that the products produced in different batches are of the same quality and that their shelf life is in accordance with the label values are related to CIP in many ways. For this reason, food facilities must have an automatic CIP system for reliable cleaning operations, whether or not they have automation in product production. Microcosmos engineers have years of experience in developing the most suitable CIP solution by product. Efficient use of energy, water and cleaning chemicals are the focal points of CIP software. Information such as graphic records in accordance with global standards, detailed retrospective reporting for each cleaning zone and fresh water usage are standard.
